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Compliant mechanisms

Ongoing

Design and Development of a Tensegrity Based Variable Stiffness Joint

A MATLAB study of member forces and stiffness, alongside the design of a tensegrity joint.

Timeline
May 2026 — Present
Context
Research project
Tools & methods
MATLAB · Member-force modeling · Mechanism design
Native CAD view of the tensegrity joint study, showing links, pivots, tension cables, and springs.
Joint CAD study · Paper-based mechanism reconstruction; not tested hardware. Reference paper

A joint whose stiffness can change

I’m studying how a tensegrity joint responds when its geometry and internal loading change. The longer-term interest is a wearable or exoskeleton joint, where the same mechanism may need to give way in one situation and resist motion in another.

My current work is a MATLAB study of member forces, force output, and joint stiffness. I vary geometry, external loading, and internal force to understand which changes have the largest effect, then use those comparisons to narrow the design.

Following the member forces

A useful starting point is equilibrium. With a consistent force convention, the member forces and external load must balance:

A(q) t+fext=0A(q)\,t + f_{\mathrm{ext}} = 0

A(q) describes how the members are arranged at configuration q. The vector t contains their axial forces, and fₑₓₜ contains the external loads. The geometry matters because it determines how an individual member’s force contributes to the overall balance. Cable forces also need to remain consistent with cables carrying tension.

For rotational response, local joint stiffness can be described by:

kθ=dτdθk_\theta = \frac{\mathrm{d}\tau}{\mathrm{d}\theta}

Here, θ is joint angle and τ is the resisting torque along the response being examined. I’m interested in how that slope changes across configurations and loading conditions. A single stiffness value does not describe the whole motion.

Connecting the analysis to the mechanism

The CAD views help me inspect the geometry and how the joint fits into a leg assembly. They are a paper-based mechanism reconstruction used for study, drawing on Mortensen and colleagues’ tensegrity leg design.

Native SolidWorks view of the full tensegrity leg study, showing the joint within the surrounding assembly.
Full leg assembly · Native SolidWorks view from the paper-based CAD reconstruction. This is a mechanism study, not tested hardware.

The next step is to carry a small set of useful configurations into a physical prototype. The modeling is still ongoing; the wearable application is a direction for later development.

Next project

Development of Actuated Knee Assistance System